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Wire Stacker 1214318[ ] 40910001 Wire Stacker 1214318[ ]
40910001
28 OCT 98 Rev O Customer Manual
40910001
AMP Incorporated, Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 18007221111
This document is Engineering controlled. It is subject to change. Contact TOOLING ASSISTANCE CENTER for latest revision.
ECopyright 1998 by AMP Incorporated. All Rights Reserved.
*Trademark
LOC B
1 of 13
Form 40443 1/98
READ THIS FIRST !
2
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28 OCT 98 Rev O
1. INTRODUCTION
3
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2. DESCRIPTION
4
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3. RECEIVING INSPECTION AND INSTALLATION
5
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3.1. Receiving Inspection
5
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3.2. Machine Installation
5
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4. WIRE STACKER OPERATION
10
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5. PREVENTIVE MAINTENANCE
13
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6. REVISION SUMMARY
13
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Wire Stacker 1214318[ ]
SAFETY PRECAUTIONS 40910001
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Form 40433 1/98
DANGER
SAFETY PRECAUTIONS AVOID INJURY
Safeguards are designed into AMP* application equipment to protect operators and maintenance personnel
from most hazards during equipment operation. However, certain safety precautions must be taken by the
operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results,
application equipment must be operated in a dry, dustfree environment. Do not operate equipment in a
gaseous or hazardous environment.
Carefully observe the following safety precautions before and during operation of the equipment:
D
ALWAYS wear appropriate ear protection.
D
ALWAYS wear approved eye protection when operating powered equipment.
D
ALWAYS keep guard(s) in place during normal operation.
D
ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock.
D
ALWAYS turn off the main power switch and disconnect electrical cord from the power source when
performing maintenance on the equipment.
D
ALWAYS disconnect air line at the line valve and disconnect the air hose when performing maintenance
on the equipment.
D
NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.
D
NEVER insert hands into installed application equipment.
D
NEVER alter, modify, or misuse the application equipment.
TOOLING ASSISTANCE CENTER
CALL TOLL FREE 18007221111
(CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)
AMP Incorporated offers the Tooling Assistance Center as a means of providing technical assistance when
required.
In addition, AMP Field Service Engineers are available to provide assistance in the adjustment or repair of the
application equipment when problems arise which your maintenance personnel are unable to correct.
When contacting AMP Incorporated by telephone regarding service to equipment, it is suggested that a
person familiar with the device be present with a copy of the manual (and drawings) to receive instructions.
Many difficulties can be avoided in this manner.
When calling the Tooling Assistance Center, be ready with the following information:
INFORMATION REQUIRED WHEN CONTACTING AMP INCORPORATED
1. Customer name
2. Customer address
3. Person to contact (name, title, telephone number, and extension)
4. Person calling
5. Equipment number (and serial number if applicable)
6. Product part number (and serial number if applicable)
7. Urgency of request
8. Nature of problem
9. Description of inoperative component(s)
10. Additional information/comments that may be helpful 40910001
Wire Stacker 1214318[ ]
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Form 40440 1/98
Figure 1
1. INTRODUCTION
AMP Wire Stacker 1214318[ ] (Figure 1) is an automatic stacking tray designed for use with lead makers
(such as AMP Cut and Strip Machine 1214316[ ]).
This manual describes receiving, inspection, and installation instructions for Wire Stacker 1214318[ ], as well
as basic operation and maintenance procedures.
Refer to AMP Customer Manual 40910004 for information concerning Cut and Strip Machine 1214316[ ]. Refer to
AMP Customer Manual 40910003 for information concerning AMP Wire Prefeed Unit 1214317[ ].
Read this manual thoroughly, as well as manuals for equipment used in conjunction with the wire stacker,
before operation. The performance of the wire stacker and the equipment used in conjunction with the wire
stacker will depend largely upon the intelligent use of the information contained in these manuals.
Specifications of Wire Stacker 1214318[ ] are listed in Figure 2.
Measurements are in metric units [followed by U.S. customary units in brackets].
NOTE
NOTE 40910001
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Form 40433 1/98
Specifications for Wire Stacker 1214318[ ]
Processable wire lengths:
Up to 3000 mm [120 In.] (Longer wires may protrude out the end of the unit.)
Processable wire outer diameter:
Max. Approx 25 mm [Approx 1 In.]
Operating height:
From 600 to 1060 mm [24 to 42 In.]
Control signal:
24 Vdc
Compressed air (maximum):
621kPa [90 psi]
Air consumption:
<0.47 l/sec at 550 kPa (< 1 CFM at 80 psi)
Dimensions:
3000 mm x 470 mm x 1170 mm (120 In. x 18.5 In. x 46.1 In.)
Weight:
55 kg (120 lbs.)
Noise level:
< 75 dB
Figure 2
When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements.
Denotes an imminent hazard which may result in moderate or severe injury.
Denotes a condition which may result in product or equipment damage.
Highlights special or important information.
If this manual is revised, the reasons for reissue will be provided in Section 6, REVISION SUMMARY.
2. DESCRIPTION
Two support legs provide the base upon which the wire stacker is located. The legs contain wheels which allow
the stacker to be easily moved. A crossbar holds the legs in position. Refer to Figures 3 through 10.
An ejector pipe with mounting bracket is located at the top of the support legs.
A sheet metal tray is attached to angle brackets, mounted on the support legs.
Wire is ejected from the wire processing machine into the ejector pipe. The pipe then opens and drops the
processed wire into the sheet metal tray. Automatic operation of the ejector pipe is controlled by the wire
processing unit.
Refer to Customer Manual 40910004 for electrical hookup to Cut and Strip Machine 1214316[ ].
DANGER
CAUTION
NOTE
NOTE 40910001
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Form 40440 1/98
3. RECEIVING INSPECTION AND INSTALLATION
3.1. Receiving Inspection
The wire stacker is thoroughly inspected during and after assembly. Prior to packaging and shipping, a final
series of tests and inspections is made to ensure proper functioning of the machine. The following inspection
should be performed as a safeguard against potential problems generated in transit.
The components of the wire stacker are packaged so that they can be removed from the packaging and immediately
installed, as described in Paragraph 3.2.
1. In a welllighted area, carefully uncrate the wire stacker and inspect each component as it is removed
from the crate.
2. Thoroughly inspect each component for evidence of damage that may have occurred in transit. If the
any of the components are damaged, file a claim against the carrier and notify AMP Incorporated
immediately.
3. Inspect all pneumatic lines for evidence of loose connections and cuts that may cause leakage.
It is important that this manual and other documents (such as drawings and parts lists), as well as any enclosed
product samples, remain with the wire stacker for the benefit of personnel responsible for installation, operation,
and maintenance.
3.2. Installation
1. Open the lid of the crate and remove one wire stacker support leg and the wire stacker cross bar.
2. Install the cross bar to the support leg.
a. Loosen the screw on the end of the crossbar.
b. Insert the screw with the clamp, located on the crossbar, into the groove at the top of the support
leg. See Figure 3.
c. Slide the crossbar down until the screw head fits into the hole in the support leg. See Figure 3 and
Figure 4.
d. Tighten the screw and clamp using the supplied hex wrench. See Figure 4.
Figure 3
Crossbar
Screw with Clamp
Top of Support Leg
Slide the Crossbar Down
Until the Screw Head
Fits into the Hole in the
Support Leg.
NOTE
NOTE 40910001
Wire Stacker 1214318[ ]